The customer needed to recover the abrasive material dispersed during the sandblasting phase of the raw product within its steel mill department.
The abrasive used represents a significant cost for the production process, and its systematic reuse has become economically strategic. Delfin solutions made it possible to transform waste into a valuable resource, optimizing the plant’s operating costs.
The sandblasting phase generated material dispersion that was difficult to manage using traditional methods:
- Material loss: continuous dispersal of abrasive material both in the work chamber and in the pit below.
- High costs: abrasive material is an expensive component that heavily impacts the production budget.
- Reduced efficiency: manual recovery operations were inefficient, slow, and required excessive labor.
- Need for circularity: urgent need to reintroduce the material into the production cycle to reduce waste.
DHV COMPACT 22 HOPPER
Delfin installed a DHV Compact 22 Hopper high-vacuum system, specifically designed for handling heavy materials:
- Rotary lobe pump: ensures consistent performance and high vacuum power even for densest materials.
- Full automation: automatic filter cleaning system that eliminates the need for manual intervention by the operator.
- Smart discharge: integration of an electro-pneumatic guillotine valve for direct discharge of material into big bags.
Cost savings and optimized process
- Economic recovery: Immediate savings thanks to the systematic reuse of the vacuumed abrasive material.
- Work environment: optimal cleanliness of the cabin and pit, resulting in improved safety conditions.
- Flow automation: discharge of the collected material at a designated point, ready to be reintroduced into the cycle.
- Zero manual maintenance: autonomous management of filtration systems, minimizing the time spent on machine maintenance.
- Steel mill efficiency: seamless integration into a heavy industry setting with machinery built to last.
Want to reduce the costs of your sandblasting booth by recovering the abrasive?
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