Centralized system for the vacuuming of flour and food powders

ATEX-certified system for the safe cleaning of confectionery production lines.

Italy
Food
Confectionery industry

The project was carried out at a major Italian confectionery company located in Sicily.

The requirement involved cleaning production lines of flour, sugar, and food powders which, if dispersed into the environment, can pose an explosion risk and compromise plant safety.

The customer required a centralized vacuum system divided across three production lines, connected to a network of fixed piping for clean and safe operation.

Explosion risk from food dust

Confectionery production involves handling volatile ingredients with specific challenges:

  • Accumulation of residues: flour and sugar were constantly settling along the production lines.
  • ATEX hazard: confectionery dust is potentially explosive if saturated in the air or accumulated in large quantities.
  • Multi-line coverage: need to serve three different production lines simultaneously without loss of power.
  • Structural requirement: need for a fixed system that would eliminate the need for mobile extractors between process machines.

Third-party certified centralized system

Delfin implemented a centralized system configured to operate at the highest safety levels:

  • MTL3533 EX1/3D Extractor: three-phase floor-mounted version, certified for Zone 20 (indoor) and Zone 22 (outdoor), updated in accordance with the latest safety regulations.
  • Cyclone separator: unit dedicated to the reduction and pre-separation of material, essential for protecting the main filtration system.
  • Integrated automation: 24V electrical panel with the option of local or remote control for total system management.
  • Fixed infrastructure: connection to a network of fixed piping designed to optimize flow rate at every suction point.

Certified safety and production efficiency

  • Risk mitigation: safe handling of combustible flours and sugars in full compliance with ATEX regulations.
  • Filtration efficiency: the cyclone intercepts most of the material before the filter, reducing routine maintenance.
  • Healthy working environment: drastic reduction in airborne dust, ensuring more effective cleaning of production lines.
  • Scalability: a user-friendly centralized system already designed for future expansion or integration of new lines.

Do you want to protect your confectionery production from the risk of explosive dust?

Request a technical consultation for a centralized system

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